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What Do Bigger Injectors Do on a Diesel?

Posted by Scott Goldfarb on

Fuel injectors are one of the key components within an internal combustion engine designed to deliver the right mix of fuel and air into the cylinders. So, the first thing people change when seeking a boost in performance is upgrading the diesel engine with larger injectors. But exactly what do bigger injectors do on a diesel, and what happens when you install these components?

In this article, we’ll explore the mechanics behind this upgrade, the benefits it brings, and how it impacts your diesel engine’s power output and performance. Let’s get started!

What Do Bigger Injectors Do on a Diesel

Source: shutterstock.com / Photo Contributor: Setta Sornnoi

What Do Bigger Injectors Do on a Diesel?

A diesel engine's larger injectors enable a larger fuel volume to be fed into the combustion chamber. On engine performance, this enhanced fuel delivery may have the following significant effects: 

  • Improved fuel supply to the engine
  • Enhanced fuel economy
  • Increased resistance to fuel pressure
  • Fewer implications caused by heat soak
  • Lower emission levels
  • Reduced issues with the turbo
  • Declined risk of mechanical failure and breakdown
  • Understanding the role of fuel injectors

    Now, we know that a fuel injector's main purpose is to deliver the perfect mix of fuel and air into the engine's cylinders, but how does it work? In simple terms, an electrical signal from the engine's computer opens the injector and ensures that the right amount of fuel passes through into the intake air stream.

    Then, the engine forces the mixture of air and fuel into the combustion chamber, where the spark plug ignites it, generating power for the vehicle. Fuel injectors are often part of a common rail system in modern diesel engines, which operate under extremely high pressure to further optimize fuel atomization and overall engine efficiency.

    Fuel injectors rapidly open and close to control an engine's performance and power output. The amount of fuel that needs to be delivered to the engine typically determines the injectors’ size.

    So, usually, once you upgrade these components to larger ones, you will increase the volume of fuel that flows into the cylinders with each open-close cycle.

    Do Bigger Fuel Injectors Increase Horsepower?

    Absolutely! The main factor that allows bigger fuel injectors to increase horsepower is their ability to get more fuel to enter the engine. This way, the engine can burn this increased amount of fuel, thus resulting in increased power output.

    However, bigger injectors don't work in isolation — as the quantity of fuel delivered increases, they need to be supported by other elements. To unlock the power gains, you must ensure your vehicle has the right modifications to handle the increased fuel.

    If you only install bigger fuel injectors without an upgraded diesel fuel injection pump or any other changes, you'll likely experience engine problems. Also, the amount of horsepower bigger injectors add depends on the modifications you install alongside them.

    What Other Modifications Should Be Included Along Bigger Injectors?

    By making additional changes along with bigger injectors to your vehicle, you not only ensure that the increased volume of fuel is handled efficiently, lowering the risk of serious, costly damage, but you also increase the horsepower boost you get. So, if you're installing bigger fuel injectors, consider including the following modifications to add significant power gains:

    • Upgraded fuel pump to benefit fuel delivery efficiency.
    • Bigger fuel lines to handle the extra volume of fuel.
    • Larger throttle body to control the increased amount of air.
    • Upgraded intake and exhaust system to help your engine breathe and generate more power.
    • Adding a supercharger or turbocharger to increase air intake and match the air-fuel mixture for more power.

    With these modifications, installing bigger fuel injectors will translate to significant and efficient horsepower gains.

    Is a Fuel Injector Upgrade Worth the Investment?

    If you're serious about improving your diesel engine's performance, upgrading your fuel injector is a smart investment. However, you must remember that this upgrade is never done alone – it's best when done as part of a larger project strategy.

    Installing bigger injectors alone on a stock engine will not provide significant horsepower gains or performance boosts. If the fuel system and tuning aren't properly optimized, it might even cause engine issues or shutdowns.

    But when paired with the right modifications, a fuel injector upgrade can make all the difference in your engine's performance. It can deliver more power, improve fuel efficiency, and improve towing performance.

    So, whether a fuel injector upgrade is worth the investment is yours to decide. Just keep in mind that maximizing gains requires additional changes that lead to additional costs. It's essential to plan accordingly and align the upgrade with your overall performance goals and budget to get the best results.

    Is a Fuel Injector Upgrade Worth the Investment

    Source: shutterstock.com / Photo Contributor: jpreat

    Conclusion

    Now that you know what do bigger injectors do on a diesel engine and the fuel injector upgrade benefits, you can make an informed decision about upgrading your vehicle to achieve the power and performance you’re after. Once larger injectors are placed, they can deliver more fuel into the combustion chamber, allowing your engine to burn more and generate increased power.

    Remember that a fuel injector upgrade is never done alone – the benefits are maximized when combined with other supporting modifications like an upgraded fuel pump, throttle body, and larger fuel lines. So, if you’re ready to unlock the full potential of your diesel engine and push your vehicle to new heights, bigger injectors are a key component of the equation.

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